Topic: Converting a gasoline engine to diesel power.
This is a total spitballing thread. I probably don't know enough to even start asking the right questions. I brought up this topic on the Slant Six boards and didn't get much of a response, but if any crowd is willing to expend brain power on terrible ideas, it's Lemons. Anyway, here are the issues as I see them. I had obviously been thinking of using a 225 slant six for this.
1. Can a good RG block and head casting even handle the 20:1 or so compression that would be required? Let's assume NA for now.
2. Selecting pistons and rods that won't be thoroughly destroyed by heat or stress.
3. Selecting a head gasket that'll put up with it.
I would think the answers to these questions are all "probably yes." You can run a well-built 225 with 9:1 DCR and 15 psi boost, so why not ~18:1 DCR normally aspirated? I imagine it would be a matter of ensuring you start with a good casting, milling clean deck surfaces (necessary anyway to raise compression), and using a high-end head gasket, head studs, forged pistons and forged rods.
Granted, the experimental prototypes Chrysler made in the early 80s had 7 main bearings with 4-bolt caps (as opposed to 4 main bearings with 2-bolt caps), but that engine was designed to use a turbo. You could probably modify the block to take slightly larger custom 4-bolt main caps (still only 4 of them), but that would cost money, and we're already paying the shop to mill a total of like .250 off the block and head, so forget all that. We'll just use ARP blots everywhere and promise not to rev this thing very high, okay?
4. How much would have to be milled from the block and head to achieve 20:1 SCR?
According to the calculator I used, this might be an issue for the slant six unless you use domed pistons. Let's assume flat-top pistons and a 0.000" deck height (which either requires taller pistons or milling a BUNCH off the block... I'd probably do a little of each). You would then need to get the combustion chambers in the head down to about 28 CCs from their stock size of about 57-60 CCs. I'm pretty sure this is impossible, so domed pistons are gonna be required. Something like a 15 CC dome in a 45 CC combustion chamber should work.
5. Grinding a custom cam.
This isn't a problem, and it isn't even that expensive. I just don't have any idea what kind of lift and duration are required for a diesel cam. I imagine it would be less aggressive than the camshaft on a typical gasoline engine, which would be nice, considering how small we just made the piston-to-valve clearance in Step 4. We might be grinding a little on those domed pistons.
6. Combustion chamber design.
Just throw glow plugs in the spark plug holes? I dunno. I don't really want to design a custom pre-combustion chamber, whatever the hell that is. Which brings us to...
7. Designing and fabricating a custom intake/injection manifold.
[Insert glorious feat of redneck engineering here] There are already existing slant six intake manifolds with fuel injectors at the very end of the runner, essentially spraying fuel about 2" behind the intake valve. Would this be good enough for diesel, or am I being stupid? I don't know how to diesel.