51 (edited by Spank 2020-11-10 12:02 PM)

Re: Car search help for a newbie team

Not trying to say MY way is the RIGHT way. Just saying it was a culmination of the right choices for me with the car I was caging and the intended use at the time I was caging it.

For example, I wanted to keep the door speakers so I did not bow the bottom door bar out as much. Tunes are important to me while apexing. Also, I wanted to be able to put the stock seat back in the car when not racing, so I mounted the race seat without hacking up the stock seat mount locations.

Caging the car I've found is very much about compromises and a huge "order-of-operations" problem that needs solving. If we wanted the cage elements to be as far away from the driver as possible, we'd build an exo-skeleton type cage.

Where you place your Hoop in relationship to the B pillar will be dictated by where your seat will be, how big your drivers will be/how much seat positioning variance you need, and also how you want to design your doorbars. If you go so far back to be up on top of that rear seat bottom, you may find yourself being in a pickle when it comes to doing 360 welds on your doorbars or even doing nascar type doorbars without having to cut the B pillar on your chassis, or needing to do an "S" bend in your doorbar to get around the B pillar. Different organizations have differing opinions on S bends. One of the worse compromises, I feel, is making the main hoop narrower or positioning it more inboard just to make getting the nascar doorbar angle more direct and clears the B-pillar without the need to do an S bend.

Having someone else do your cage means that they will be making a lot of those decisions for you and while you are not present. When they are getting paid to build a cage that passes tech, the choice between what is easier to execute and weld versus what is going to be gaining the occupant another 1" of space but be an absolute beoch to weld is an easy one to make especially when both will pass tech requirements and they are getting paid the same flat rate. I've seen cars with no dash in them STILL be so goshdarn far from the A pillar that I could get my leg between it and A pillar and the A pillar bar. Why? Because it's a pain to weld the doorbars onto the A-pillar vertical when they come in at a 25-degree angle back from the doorskin and also to weld the A-pillar tube 360 without going upside down under the dash with a brake pedal in the back of your head pushing your welding mask out of position.

I've resisted posting my cage pics for the past few years because I KNOW there is a ton to critique about them and the internet experts will come out of the woodwork at eat me alive. But in the interest of showing what is POSSIBLE (albeit certainly NOT "right") here is what I chose to do for this particular car.

Driver door bar bows out whereas passenger doorbar does not because I was lazy and driver doorbars take me a whole day to agonize over and execute because I have little idea of wtf I'm doing and I didn't think bowing out the pass side was worth that much effort. No verticals between the doorbars are shown because it was one of those "I'll get to that later". But you can see how much clearance I gained and without removing the inner door skin. It was also a compromise with where it landed so I had adequate ingress/egress with the stock steering wheel. FWIW, the race seat sits WAY lower than the stock seat and the top doorbar is just about nipple level.

https://i.postimg.cc/qvSFDMCW/Driver-1.jpg

https://i.postimg.cc/Jnxg73GB/Driver-2.jpg

https://i.postimg.cc/fybPV39q/Driver-3.jpg

https://i.postimg.cc/TYpSGDGp/Pass-1.jpg

https://i.postimg.cc/HWSKftqq/Pass-2.jpg


And in case you're wondering, here is what's under my plinth box up front and why I chose to land the cage there.
https://i.postimg.cc/CM3qm3vd/IMG-2766-copy.jpg

Re: Car search help for a newbie team

Spank wrote:
Mr.Yuck wrote:

https://ibb.co/2Yyspqm

So so glad that your doorbars protected your occupant. That indeed could have been very ugly. Looks like you made the right choice for your team and your car.

Do you have a pic that shows how close the doorbars are to the outside of the car BEFORE the crash? Looks to me that they are inline with the inner door skin/door sill in your attached/linked pic

If I had to guess I'd say about 1.5" maybe 2"... We are adding one more bar on the new build. Cage was fine, car, not so much. BTW that was only about 70mph... So please people DO NOT skimp on the cage. If you are not a professional, have it done by one.

"get up and get your grandma outta here"

Re: Car search help for a newbie team

Alright. Update time.

Spent the last few weeks planning out the cage. Thinking through the installation process, there was no way to do it without some plinth boxes. The main hoop is going to land on the rear seat step, so I though I could just drop the main hoop to the floor to weld the roof joints, but rigid body physics would cause me issues then with welding the front roof welds.

So planning on building 4 plinth boxes in the front and main landing points. I have a couple questions:

1. How high can they be? Seems like 3 or 4 inches should be enough to let me get around the roof joints, but the more the better.

2. On the construction. I know they should land on spreader plates as big or bigger than the spec. But what about the box itself? I was thinking of just ordering some 4x4x.120 square tube, cutting to height, and capping it with 1/8” plate. The hoop and front bars weld to that cap, then weld the square tube to 1/8 spreader plate to the floor. Is this ok? (I will be emailing evil genius before things get serious)

https://i.ibb.co/dM74WPL/image.jpg

Seems easier and strong than building a gingerbread house of steel.