1 (edited by bam2002 2009-10-09 06:03 AM)

Topic: Air cooled engines

I know the covair has run, but I recall that has been run in the cooler climates?

Does any one know if they had cooling issues?  Did they run an oil cooler?
Any input on aircooled engines would be appreciated, we will probably be running in the summer months.

We building a new car for next year, not a Corvair.  We are planning a oil cooler and electric fans. Is there any other things we can do to help  the engine last.


Thanks.

EuroTrash E30 - Lemons South 08 (cooling probs) 24th /CMP  Spring 09 (fuel tank damage) one day on track 69th /Lemons South 09 (Hit by an Escort) 27th
MSR Tx, 10 2oth, no issues other than rain. /CHump Homestead Miami 10- 2nd place.

Re: Air cooled engines

A bigger oil sump should help with engine cooling, especially in an air-cooled motor. You can spend big bucks on kicked out oil pans from Moroso and the like, but it's not hard to DIY if you have someone on your team who is handy with a welder. Cheers.

Pat Mulry, TARP Racing #67

Mandatory disclaimer: all opinions expressed are mine alone & not those of 24HOL, its mgmt, sponsors, etc.

Re: Air cooled engines

I saw the Unsafe at Any Speed Corvair at Reno...great pity they broke; it was an interesting car. Sounds like your plan would work fine in the heat. We have synthetic oils these days...

Jim "Endo" Anderton
30 years of racing and still not Brambilla.....

Re: Air cooled engines

Now this advice comes with the knowledge that we overheated our VW car last year because of a stupid not paying attention issue while building the motor in a hurry.  But I have never over heated my Class 9 off road car so....

What kind of air cooled motor are you going to run? I have lots of experience with VW and Porche based Flat motors from racing off-road.   My advice would be 50 weight oil, external cooler with electric fan.  You should be just fine if you do that.  www.race-dezert.com is a great place to see pictrues of other peoples cars and how they set them up for cooling.  I would stay away from a corvair simply because of parts availability.  Of course Jay and the guys like rare and hard to find cars better than average cars so there may be something there.

If it is a VW based car love to chime in on what we did and I can tell you after Houston what worked and what did not for two differnt years with an Air Cooled Motor.

Organizer's Choice Houston Yee-Haw Its Lemons 08', DNF Houston Yee-Haw Its Lemons 09'
Ugly Class 3 Winner Houston Gator-o-Rama  10', Ugly Class 3 Winner BFE Colorado 10', Ugly Class 3 Winner Texas World Speedway 12, We got Screwed Winner ECR 14', Barely Finished MSR 14' took a few years off but trying like hell for IOE in 2017!

Re: Air cooled engines

I sense an email from Barry in your future.  And since I'll probably end up driving this thing at some point... thanks!

Lemons South 2008 - Fail, Lemons South Spring 2009 - Fail, Lemons Detroit(ish) 2008 - Fail, Lemons South Fall 2009 - Fail, Lamest Day 2009 - Fail, Miami 2010 (Chump) - 2nd!, Sebring 2010 (Chump) - Fail, Cuba 2010 - Crew Chief, Roebling 2011 (Chump) - 8th!, Sebring 2011(Chump) - 19th!

Re: Air cooled engines

We overheated, but only because we had a fan belt come off and didn't have a working warning light.

My limited understanding says that electric fans are useless (our cooling fan uses north of 15 hp at high rpm, that's 11 kW or 1000 (!) amps from a 12V electrical system).  I think that if you run a good synthetic oil, run conservative jetting and timing, and make sure that the cooling system is in good shape (i.e. all cooling fins clean, all shrouding in place and sealed up properly) you should be fine.

You can also get a CHT pretty cheap if you look.

Re: Air cooled engines

Unsafe is definately right there, I should have stated that the stock fan absolutely has to be working as well.  Then have an external oil cooler with an electric fan.  That takes the oil cooler load off the engine.  Sorry I should have clarified that.

Organizer's Choice Houston Yee-Haw Its Lemons 08', DNF Houston Yee-Haw Its Lemons 09'
Ugly Class 3 Winner Houston Gator-o-Rama  10', Ugly Class 3 Winner BFE Colorado 10', Ugly Class 3 Winner Texas World Speedway 12, We got Screwed Winner ECR 14', Barely Finished MSR 14' took a few years off but trying like hell for IOE in 2017!

Re: Air cooled engines

Remember that super high viscosity oils are a throwback to the old days when they sheared down under the heat....If you can go down to a 20W-50 racing synthetic you can improve the hell out of your oil cooler performance...When Mobil 1 first came out in the 'Seventies I was stunned at how temperatures dropped...of course if your bearings have a quarter inch of clearance or it leaks/burns oil, it can get expensive...

Jim "Endo" Anderton
30 years of racing and still not Brambilla.....

Re: Air cooled engines

Put an oil cooler  in the front of the car to get as much forced air passing over it.  Also hack up some sheetmetal ducting that effectively funnels air into the cooler fins.  You also should cut away body paneling behind the cooler so air doesn't "dam" in front of it because of  no place room behind the cooler to let the cooling air exit out the back of the cooler.   You just have to be sure your oil pump in the engine can handle it.  Otherwise you'd have to make a separate pump & reservoir system from an unpressurized location of the engine to pull the hot oil

Water spray cooling can work too.  A simple windshield washer pump (a durable one like a VDO brand from a german car) a large tank of water, some resistors to throttle down the pump and a windshield washer nozzle pointed directly at the center of the fan.   Voila', you have a spray-mist water cooling system.

Problem is you have to refill it almost as  frequently as your gas tank to make it effective!  However it could be a good backup system for the hot periods.   I know our 325 ran so cold at night (Nelson Ledges in the 40's) with no thermostat that we had to put some sheetmetal over most of our radiator throughout the night.  Shame on us for pulling the thermostat..... DUH.  So there may be some periods throughout the race where you don't need the extra cooling?

Point being is a oil temp gauge is a MUST for racing an air cooled engine.  Get into the 250F range and you're on the brink of failure.  So like the others said, a good oil is the first place to start.

Kevin

Re: Air cooled engines

The water spray is a good Idea. we need to add weight to the front any way so water would work.  Since the engine is in the back I dont know if I want to run the oil cooler all the say up to the front.  I am guessing oil pressure may be an issue with a old used engine. I do think the extra lines would allow for more cooling but I need to find out what a pump and the hoses wold cost. RE  budget.

Thanks for the suggestions.

EuroTrash E30 - Lemons South 08 (cooling probs) 24th /CMP  Spring 09 (fuel tank damage) one day on track 69th /Lemons South 09 (Hit by an Escort) 27th
MSR Tx, 10 2oth, no issues other than rain. /CHump Homestead Miami 10- 2nd place.

Re: Air cooled engines

If you're running a VW, to reiterate what others have said, make sure your cooling tins are in place and that the engine compartment seals are all there and sealing properly.  Otherwise you run the risk of the fan pulling hot air back through the missing tin and seals.  Which doesn't do a very good job of cooling anything.  Presumably, the same logic would apply to any other air-cooled engine.  Also, you might take a page from the baja bugs, and run your oil cooler inside the body of the car near the back window (within the perimeter of the cage so it's protected).  A naca duct or some kind of forced air system would give you the airflow you need, and no need to run cooler lines all the way to the front and back again.

Enjoy every sandwich.

12 (edited by Zachreligious 2009-10-14 01:12 PM)

Re: Air cooled engines

So VW experts. How are you guys handling the oil starvation issue? We tested the Karmann Ghia over the weekend and we can barely turn without sloshing everything away from the pickup.

I was thinking the little sump cup thing that the formula vee cars use - they certainly corner harder than us, but is that enough?

Re: Air cooled engines

bugpack sells a sump that bolts to the bottom of the block, and gives you lots more oil and a deeper pickup:

https://www2.cip1.com/v/vspfiles/photos/ACC-C10-5974-2.jpg

http://www.oldbug.com/416%20046.jpg


you could also look at windage pushrod tubes:
http://www.bugpack.com/content.php?id=36


in any and all cases, if you are thinking about running anything VW based, you need to be reading the samba. there's a ton of tech and lots of cheap used parts.

Team OK-Speed
Regularly losing in Class A
Soon to start losing in Class C

Re: Air cooled engines

The Unsafe at Any Speed guys at Reno had unfortunately removed a lot of the Corvair's ducting in an attempt to cool the car down but I think it had the opposite effect, not to mention the panel that allows hot air from the heater into the engine compartment (for severe winter use) was off which probably hastened their doom even before the fan belt broke. IMHO if one is to run a Corvair I'd keep the ducting as stock as possible, design some sort of air scoop to run cool air into the engine compartment and if possible try to copy the vertical fan setup the Yenko guys used later on. A big oil cooler wouldn't hurt either, I know one of the racers back in the '60s just bolted his onto the top of the fender in a very lemony manner, sounds perfect!

15

Re: Air cooled engines

More oil is good, but once the engine is heat soaked, that oil's gotta be cooled.  You can adjust your fan ratio or get more cooling via a separately plumbed oil cooler.  You can get cheap ones off ebay all day.

Defnitely heed the guys' warnings about messing with the cooling shrouds.  If that air the fan is pulling is lost to the atmosphere instead of being put across the heads, you'll have overheating.

Kevin

Re: Air cooled engines

the bugpack mesa cooler would be a great addition if you can find on used.

Team OK-Speed
Regularly losing in Class A
Soon to start losing in Class C

Re: Air cooled engines

Bucaroo..  Bug  I see by the photos you had a mechanical issue.,  Was it just a worn out part or something that could of been addressed.

I also am interested in some feedback from the other 2 Aircooled VWs that ran.

thanks

EuroTrash E30 - Lemons South 08 (cooling probs) 24th /CMP  Spring 09 (fuel tank damage) one day on track 69th /Lemons South 09 (Hit by an Escort) 27th
MSR Tx, 10 2oth, no issues other than rain. /CHump Homestead Miami 10- 2nd place.

Re: Air cooled engines

bam2002 wrote:

Bucaroo..  Bug  I see by the photos you had a mechanical issue.,  Was it just a worn out part or something that could of been addressed.

I also am interested in some feedback from the other 2 Aircooled VWs that ran.

thanks

Karmann Ghia here. The bug guys broke something in their transaxle. We brought them a crappy one Sunday morning but I think they drank too much Saturday night to pull it apart and salvage parts out of it.

We had a few issues - our biggest problem was the fuel pump - we went through 3 over the weekend. Since our car was a flooded hurricane car, we had some other issues as all the rusty bits gave way. We'll need to replace the steering box before the next race, a couple of shocks, the carb that leaks, and the distributor - we could probably skip the last one, but we've got about 10 degrees of fluctuation in the timing now.

Oh - also we were slow, even on Sunday when we were literally firing on all cylinders. But the car corners pretty good and was fun to drive. We might have half a chance for IOE if we can keep the car on track next race.

The fastback was kicking ass on Saturday until they spun and got collected by an RX7 - it cracked the housing on their transaxle. AFAIK they didn't have any mechanical issues when they were running.

Re: Air cooled engines

Thanks for the update Zach.
I just got back from BugJam here in Fl today.  We scored some great deals.
A 48 webber with intake , A 1995 Jug kit and a 1885 kit. However one only had 3 of the pistons and Jugs and the other has 2.. So we may have a mixed diplacment engine.
Also 2 sets of spindles so that we can do  the cut and weld 3 inch drop.
And a 1.5 quart Sump for 10 bucks.

Time to build an engine. And  start welding.

EuroTrash E30 - Lemons South 08 (cooling probs) 24th /CMP  Spring 09 (fuel tank damage) one day on track 69th /Lemons South 09 (Hit by an Escort) 27th
MSR Tx, 10 2oth, no issues other than rain. /CHump Homestead Miami 10- 2nd place.

Re: Air cooled engines

sounds like we have some helpful vw people here! Does anyone know if that bugpack sump will work on a type IV vw motor? definately interested in that for our 914

Formerly an asshole driving an Infinity
Now just another cock with a Porsche
Chief bad decision maker of Team Lowbrau

Re: Air cooled engines

I don't think you'll be able to without modification. The bottom two pics show the differences:

http://www.moonrosedesigns.com/tunacann … r/case.htm

Re: Air cooled engines

bam2002 wrote:

Thanks for the update Zach.
I just got back from BugJam here in Fl today.  We scored some great deals.
A 48 webber with intake , A 1995 Jug kit and a 1885 kit. However one only had 3 of the pistons and Jugs and the other has 2.. So we may have a mixed diplacment engine.
Also 2 sets of spindles so that we can do  the cut and weld 3 inch drop.
And a 1.5 quart Sump for 10 bucks.

Time to build an engine. And  start welding.

Mixed displacement. What could possibly go wrong? So what kind of car is it?

Re: Air cooled engines

Ok the build has officially started.

Here it is. the chopping has taken place.
http://i206.photobucket.com/albums/bb295/bam2002/VW%20race%20car/CIMG1026.jpg

http://i206.photobucket.com/albums/bb295/bam2002/VW%20race%20car/CIMG1027.jpg

http://i206.photobucket.com/albums/bb295/bam2002/VW%20race%20car/CIMG1025.jpg

EuroTrash E30 - Lemons South 08 (cooling probs) 24th /CMP  Spring 09 (fuel tank damage) one day on track 69th /Lemons South 09 (Hit by an Escort) 27th
MSR Tx, 10 2oth, no issues other than rain. /CHump Homestead Miami 10- 2nd place.

Re: Air cooled engines

This will be cool!


KT

TH 2009- 40th ~ SP 2010- 13th Class Bad win!! TH 2010- 17th ~TH 2010- 16th  SP 2011- 20th ~ RF 2011- 13th Least Horrible Yank Tank ~ TH 2011- 79th
SP 2011- 105th ~ SP 2012- 119th ~ SP 2013- 139th ~ BW 2013- 17th
Follow Filthy on Facebook: Flailing Lizard Motorsports

Re: Air cooled engines

bam2002 wrote:

Ok the build has officially started.

Not trying to be a smartass, but caging might be easier before you weld the roof back down.  Looks cool!  Are you going to add a '49merc grill?

Brrrrrrrrrrrrrrrrrrr.