In 2008 coming back from Toledo we had some issues with our spare engine. The border guards thought we had bought some high-spec racing engine while we were in the states, and didn't believe it was a junkyard spare. Same for our generator. Declare all your expensive stuff (or stuff that they might think is expensive) when you go into the states so you don't have trouble coming back home.
In 2009 we had two cars go to Ohio and back with no problems that I heard of. Both years we have had absolutely no problems going into the states. We always bring a printout of the race description from the Lemons home page, and that convinces the guards. The US border guards usually seem interested in what we're doing. In 2008 it seemed like the guy was going to invite himself along.
Of course, you don't _really_ have to cross the border: If you're in eastern Canada, ChumpCar has a race at Shannonville in late May.
Car to Pit telemetry (OBD2, GPS, and analog inputs) with little more than a phone, router, and laptop. It's not MacGuyver, it's
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