Topic: Question about Welding the cage

Hey guys.  Me and a few friends had never heard of Lemons before, but someone clued us in to a bunch of crazy folks that race really cheap cars and recreate the Wacky Races cartoon in a slightly safer and less cel-shaded manner.  Now we're hooked on it, and we haven't even driven yet!

My question is probably somewhat silly, but bear with me, because I'm fairly new to the auto racing schtick.  I had to sell most of my welding equipment when I was laid off last year, along with other things near and dear to me.  I was no master welder, to be sure, but I knew how to sew metal together decently enough.  Now, all I have left is an old stick welder and a lot of memories.  My question is, can a stick-welded cage be used in Lemons?

Re: Question about Welding the cage

If your good enough with the stick, sure. But it can be pretty hard to get 360 degree welds the some area due to proximity with the body of the car.

Rednektified Racing - Team Captain
#101 Moby Slick
2010: Yee-Haw "Most horrible yank tank" (DNF)

Re: Question about Welding the cage

Surely someone in the area rents welding equipment on short term basis?

Re: Question about Welding the cage

That brings me to my next couple of questions.

1: We've been given a vehicle that runs and drives for free by someone who said, and I quote: "As long as I can come watch and laugh at you, you can have it."  What kind of proof would the judges need to prove that this was a 0$ car?

2: The vehicle in question is a 98 Blazer.  I'm trying to figure out if I can just cut the whole roof off and weld up a full cage around the driver, then just drop it into the car with some plates at the feet, and weld those in.

What say you, mighty crapcanners?

Re: Question about Welding the cage

Scud.Ig wrote:

Surely someone in the area rents welding equipment on short term basis?

I'm sure they do, but I don't want to rent a mig and keep it in a crappy tent for three days, and risk it getting damaged or worse.  I'm trying to just work with what I have, and make it go.

Re: Question about Welding the cage

I would say its technically possible to cut off the roof and install the cage that way, ceartinly makes doing the 360 welds at the roof a lot easier!

The plates for the floor have to be well positioned and properly load bearing on a good quality section of floor!  Check the roll cage requriements in the tech section re door bars, diagonals, seat back support etc.

Support the car in teh centre during roof removal as it will temporary lose a lot of strength before the cage is there to replace it!

Mark

Is it because I is an E30 owner???

7 (edited by YesIFit 2010-08-19 05:52 AM)

Re: Question about Welding the cage

ACLyon wrote:

1: We've been given a vehicle that runs and drives for free by someone who said, and I quote: "As long as I can come watch and laugh at you, you can have it."  What kind of proof would the judges need to prove that this was a 0$ car?

It won't be a $0 car. If it was given to you, then the value placed on it will be Fair Market or Street Value had you purchased it. So, find yourself some CL ads that show that a running '98 Blazer is worth <$500 and have at it.

Summer's Eve Racing - '09 Yee-Haw; '10 Gator-O-Rama, NorDal Hooptie, Yee-Haw; '11 Gator-O-Rama, NorDal Hooptie (Winner, Class A!)
TARP Racing - '11 Yee-Haw, Heaps; '12 Gator-O-Rama (Winner, Class C ... Looking for a Class B Win to Complete the Trifecta!), Heaps; '13 NorDal Hooptie, Gator-O-Rama

Re: Question about Welding the cage

It is definitely possible to AC stick weld a solid cage...I've built many that way. Guys like Petty raced 175MPH at Daytona under stick-welded cages 45-50 years ago. Your idea of prefabbing the cage and dropping it in makes it work, since you can reorient the cage as you weld to a avoid working overhead. Joint preparation is very important as is your selection of rod and current. You'll have to think about the slag, basically removing all of it between passes. Slag inclusions are crack-forming flaws. Weld up scrap pieces and cut/beat them apart as a test. Find out the exact grade of steel you're buying and tell the guys at your local welding shop. They can give you an electrode recommendation. On-line works too for advice on sticks. I used to use E7011 and E6013, but maybe there are more modern rods now. It's slower than MIG, but done right on mild steel, every bit as strong. Look at pics of good cages on the board and ask lots of questions....lots of guys involved in this sport are pros who have built dozens of cages...

Jim "Endo" Anderton
30 years of racing and still not Brambilla.....

Re: Question about Welding the cage

YesIFit wrote:
ACLyon wrote:

1: We've been given a vehicle that runs and drives for free by someone who said, and I quote: "As long as I can come watch and laugh at you, you can have it."  What kind of proof would the judges need to prove that this was a 0$ car?

It will never be a $0 car. If it was given to you, then the value placed on it will be Fair Market or Street Value had you purchased it. So, find yourself some CL ads that show that a running '98 Blazer is worth <$500 and have at it.

Okay.  Then we'll pay him something for it to make it legal.  I've read through all the rules a couple of times, but I don't recall them specifying what counts as a indicator of paid price, since I also saw somewhere on here that a written bill of sale didn't count (?).  Maybe a bill of sale with the sellers signature and phone number to make it verifiable?

Re: Question about Welding the cage

Write up an official bill of sale and have it notarized by a third party.  That is about as official as it can get.

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#34 Save the Tatas Subaru Impreza
2010 Detroit Irony 32nd/Capital Offense 68th/Grand Bull 26th/Rod Blago "FIF"

Re: Question about Welding the cage

porkchops22 wrote:

Write up an official bill of sale and have it notarized by a third party.  That is about as official as it can get.

Does that have to be a Notary doing the notarizing, or just a witness?

Sorry, it's been a long time since I had to prove that I bought a car, and the first time I've ever had to prove it to race it.

Re: Question about Welding the cage

A '98 Blazer?  A bill of sale will be fine - it's going to end up on it's roof anyway so don't put too much thought into it.

--Rob Leone Schumacher Taxi Service
We won the IOE at Southern Discomfort.
We got screwed at The Real Hoopties of New Jersey  and we took cars down with us.
We got the curse at Capitol Offense but they wouldn't let us destroy the car.

Re: Question about Welding the cage

RobL wrote:

A '98 Blazer?  A bill of sale will be fine - it's going to end up on it's roof anyway so don't put too much thought into it.

Well, here's hoping we can make sure that doesn't happen too easily.

Re: Question about Welding the cage

You have no worries getting through judging with a Blazer, even one as "new" as that.  Just do what you need to do to make it safe and relatively reliable, and put a good theme on it.

To help keep it rubber-side down, I'd consider cutting the roof and just leaving it off, at least most of it.  Put a piece of sheet metal over the driver's head to keep him from being overly annoyed when it rains.

Reducing the weight will make it ride even higher than it already does.  Cut a coil out of each spring.  If it still doesn't look right, cut a little more.  You don't want to "slam" it, but if you can reduce 6-8" of suspension travel to 3-4" and stiffen things up in the process, it would be a good thing.  That plus a new set of shocks should get you pretty close to track-worthy.  Hefty swaybars (beef up the stockers if you have to) should take care of the rest.

We've had a very stock-looking Jeep Cherokee compete and not end up on its roof.  This can be done.

Lemons South 2008 - Fail, Lemons South Spring 2009 - Fail, Lemons Detroit(ish) 2008 - Fail, Lemons South Fall 2009 - Fail, Lamest Day 2009 - Fail, Miami 2010 (Chump) - 2nd!, Sebring 2010 (Chump) - Fail, Cuba 2010 - Crew Chief, Roebling 2011 (Chump) - 8th!, Sebring 2011(Chump) - 19th!

Re: Question about Welding the cage

Loren wrote:

You have no worries getting through judging with a Blazer, even one as "new" as that.  Just do what you need to do to make it safe and relatively reliable, and put a good theme on it.

To help keep it rubber-side down, I'd consider cutting the roof and just leaving it off, at least most of it.  Put a piece of sheet metal over the driver's head to keep him from being overly annoyed when it rains.

Reducing the weight will make it ride even higher than it already does.  Cut a coil out of each spring.  If it still doesn't look right, cut a little more.  You don't want to "slam" it, but if you can reduce 6-8" of suspension travel to 3-4" and stiffen things up in the process, it would be a good thing.  That plus a new set of shocks should get you pretty close to track-worthy.  Hefty swaybars (beef up the stockers if you have to) should take care of the rest.

We've had a very stock-looking Jeep Cherokee compete and not end up on its roof.  This can be done.

THANK you, sir.  I'd already planned on turning it into a permanent convertible and cutting the springs to keep it from turning into a funny shaped marble, but the judging comment takes a load off.  I was worrying a lot about that.   I assumed it'd be okay, considering I saw a full sized van in so many of the pictures, and I didn't hear anything about it rolling.  Heard about the turbos catching fire, but not rolling.

Right now, we're planning on swapping out the crapassed 4.3 with something a little more...carbureted, since I don't fancy replacing an ECU in the pits.  I've had a junkyard 305 suggested as a replacement.  Any thoughts?

Re: Question about Welding the cage

"Right now, we're planning on swapping out the crapassed 4.3 with something a little more...carbureted, since I don't fancy replacing an ECU in the pits.  I've had a junkyard 305 suggested as a replacement.  Any thoughts?"

See Judge Phil's comments (many!) on the reliability of SBCs.
See if you can juice the 4.3 a bit, should be some upgrades available...

2x Volvo PV544 (RIP '63) B20 power!
2007/2012/2013 Driver's Championship (what was I thinking!?) 143 races and counting.
2/25/24

Re: Question about Welding the cage

ACLyon wrote:

THANK you, sir.  I'd already planned on turning it into a permanent convertible and cutting the springs to keep it from turning into a funny shaped marble, but the judging comment takes a load off.  I was worrying a lot about that.   I assumed it'd be okay, considering I saw a full sized van in so many of the pictures, and I didn't hear anything about it rolling.  Heard about the turbos catching fire, but not rolling.

In this series, you don't need a tall, unstable car to roll over. Some goofballs put an Escort ZX2 on its roof, FFS.

As long as your drivers know how to drive it, you'll be fine.


Be careful with engine swaps, especially of the small block variety - it looks suspiciously cheaty since there's precious little external visual difference between a 305 and a fully cheated out monster. Oh, and they aren't exactly reliable (believe it or not). Is there any reason you expect to be replacing the ECU? That's an... Awfully odd failure mode.

Driver, Pit Monkey, Rod Buster and Engine Fire Starter
Team FinalGear

Re: Question about Welding the cage

I've worked on the 4.3's while I was making ends meet in college.  It was usually either the injectors went to hell in pairs, or the ECU failed.  I had six of them go through my hands, and they made me want to tear my hair out.  This one's had a pretty good frontal impact, so I'm already gonna be pushing my budget to get it fixed up.

I just don't have a good history with them, that's all.  If it's between the stock engine, or getting laps, I'll just fight with the stock engine and pray for the best.

Re: Question about Welding the cage

X-args wrote:

"Right now, we're planning on swapping out the crapassed 4.3 with something a little more...carbureted, since I don't fancy replacing an ECU in the pits.  I've had a junkyard 305 suggested as a replacement.  Any thoughts?"

See Judge Phil's comments (many!) on the reliability of SBCs.
See if you can juice the 4.3 a bit, should be some upgrades available...

The 4.3 is essentially a SBC V8 with two cylinders lopped off.

Re: Question about Welding the cage

SimplyKC wrote:
X-args wrote:

"Right now, we're planning on swapping out the crapassed 4.3 with something a little more...carbureted, since I don't fancy replacing an ECU in the pits.  I've had a junkyard 305 suggested as a replacement.  Any thoughts?"

See Judge Phil's comments (many!) on the reliability of SBCs.
See if you can juice the 4.3 a bit, should be some upgrades available...

The 4.3 is essentially a SBC V8 with two cylinders lopped off.

Actually, can you put a carb on a 4.3 with a homemade intake?  Assuming you strip out everything computer related, of course.

21 (edited by EyeMWing 2010-08-19 11:24 AM)

Re: Question about Welding the cage

Sounds like your plan of action should be more like "Oh, I need a pile of junkyard injectors and a junkyard ECU." - and remount the ECU some place easy, with zip ties. That way, something completely unexpected and fun can fail instead of the stuff you're prepared for!

Really, an engine swap on your first car is a bad idea. No matter how far ahead you think you're working, you're going to be under the gun with time pressure towards the end.


Oh, and they *MADE* 4300's with carbs (and TBI. And EFI), so heh. Looks like MY85 trucks only.

Driver, Pit Monkey, Rod Buster and Engine Fire Starter
Team FinalGear

Re: Question about Welding the cage

EyeMWing wrote:

Sounds like your plan of action should be more like "Oh, I need a pile of junkyard injectors and a junkyard ECU." - and remount the ECU some place easy, with zip ties. That way, something completely unexpected and fun can fail instead of the stuff you're prepared for!

Really, an engine swap on your first car is a bad idea. No matter how far ahead you think you're working, you're going to be under the gun with time pressure towards the end.


Oh, and they *MADE* 4300's with carbs (and TBI. And EFI), so heh. Looks like MY85 trucks only.

Then I'll plan to pick up some junkyard stuff and keep it on hand.  Unless I get lucky and run across a working carb and manifold from one of those.  But okay, thanks for the crit and advice, guys.  I do appreciate it, and I'm glad to see that Lemons aren't the type to throw someone new out because they don't exactly know their ass from a hole in the ground quite yet.

Re: Question about Welding the cage

Nothing wrong with SBC that some cooling won't fix....I'll bet the poor record in Lemons would be much better with flushed systems, new water pumps and big rads...as well as stock timing and mixtures a little on the rich side....of course same goes for the 4.3. I'd be tempted to either run stock EFI and bring spares or use a carb on it.....a junk 305 won't give you much more power....

Jim "Endo" Anderton
30 years of racing and still not Brambilla.....

Re: Question about Welding the cage

I'll bet you can get an old babbit-beater dirt cheap and almost bolt it in place of the 4.3.

Re: Question about Welding the cage

jimeditorial wrote:

Nothing wrong with SBC that some cooling won't fix....I'll bet the poor record in Lemons would be much better with flushed systems, new water pumps and big rads...as well as stock timing and mixtures a little on the rich side....of course same goes for the 4.3. I'd be tempted to either run stock EFI and bring spares or use a carb on it.....a junk 305 won't give you much more power....

I know, I'm just trying to avoid any hassles in tech.  Last thing I want to do on my first race is make my entire team look cheaty.  We don't have a whole hell of a lot of money, and we're trying to junkyard-hero this thing into at least finishing 12 hours.  Hell, if we actually finish the race, I'll be happier than the winners, I guarantee.

I wonder if I can weld up a quick and dirty sheetmetal intake to mount the carb right on the engine, and just tear everything else out.  I'll probably find another one of these cars on the off time, buy the engine, and practice on it.  We're not going to be entering until probably next spring or summer anyway.  Giving ourselves LOTS of time to make sure everything's right.